AEROFIL®

Compressible, closed cell polyethylene filler

AEROFIL® 1

Low density, compressible, closed cell polyethylene filler for structural expansion joints and building facades

Advantages

  • Low compression - accepts temperature cycles with minimal load transfer.
  • Closed cell - prevents water absorption.
  • Recovery - 90% after release of load.
  • Chemical resistant - inert to most dilute acids and alkalis, resistant to oil and hydrocarbons.
  • Easily worked - can be cut with sharp knife, economical in use.
  • Board form - for structural expansion joints in concrete, brick and blockwork.
  • Cut Strip form - in a range of sizes with rip-off edge to form neat sealant rebate.
Details shown are typical illustrations only and not working drawings. For assistance with working drawings and additional technical advice please contact GCP Technical Services.

Product Applications

AEROFIL® 1 is a white, inert, preformed, closed cell, polyethylene joint filler suitable for structural movement joints in concrete, brick and blockwork.

AEROFIL® 1’s low compressive strength prevents the transfer of load across joint interfaces and makes it ideal for forming soft compression joints and expansion joints in brickwork facades as recommended by BS 5628: Part 3: 1985 Use of Masonry Clause 20.4.

AEROFIL® 1 is equally suitable as a low compression joint filler for bridge expansion joints as specified in Department of Transport, Scottish Development Dept., Welsh Office, Dept. of the Environment for Northern Ireland, Specification for Highway Works Series 1015 where it is essential to prevent transmission of horizontal forces to the abutment walls.

AEROFIL® 1’s low density is also useful for forming isolation joints for machine bases or similar locations. The closed cell construction also prevents moisture absorption.

AEROFIL® can be used on internal finishes as a gap filler or backing filler to walls, pipes, kitchen and sanitary ware before sealing with a surface sealant.

    Physical Properties

    PROPERTY TYPICAL RESULTS TEST METHOD
    Density 28 Kg/m3 ± 10% ISO 845
    Water absorption (after 7 days) vol. 1% ISO 2896
    Chemical Resistance Inert to most dilute acids and alkalis, resistant to oil and hydrocarbons
    Compressive strength @ 50% strain 120 kN/m2 ± 30% ISO 3386-1
    Operating Temperatures -5°C to +100°C Internal

    All test results shown in this data sheet are determined under laboratory conditions and with the product sample taken directly from stock in its original packing without any alteration or modification of its component parts.

    NBS Specification Clause

    Refer to Clause E40 520.

    Product Installation

    When used in board form for an expansion/movement joint, AEROFIL® 1 shall be spot bonded in position using Pak Adhesive at approximately 10-12 sq m per litre to bond to the substrate after cutting to size with a Stanley knife or similar. (Full coverage 5 sq m per litre per face i.e. 2.5 m2 bonded area).

    Specification Compliance

    Department of Transport, Specification for Highway Works 1991 Clause 1015 (low compression for bridge expansion joints), Scottish Office Industry Department, Welsh Office, Department of the Environment for Northern Ireland, BS 5628: Part 3:2005 Use of masonry §5.4.3 Specification for Highway Works 2016 Clause 1015.

    Supply

    AEROFIL® 1 Boards 0.8 m x 2.0 m (1.6 m2)
    Thickness 10 mm, 20 mm, 25 mm, 50 mm
    Ancillary Products  
    Pak Adhesive Pak Adhesive 5 litre can (Full coverage approx. 5 m2 per litre -2.5 m2 bonded area)
    Complementary Materials  
    2 part polysulphide sealants

    Health and Safety

    There is no legal requirement for a Safety Data Sheet (SDS) for AEROFIL® 1. For health and safety questions on these products please contact GCP Applied Technologies Products Ltd

    For Pak Adhesive and GCP Sealants read the product label and SDS’s before use. Users must comply with all risk and safety phrases. SDS’s can be obtained from GCP Applied Technologies or from our web site at gcpat.com.

    AEROFIL® 2

    High density, compressible closed cell, polyethylene filler for movement joints in civil/ structural works and water retaining structures

    Details shown are typical illustrations only and not working drawings. For assistance with working drawings and additional technical advice please contact GCP Technical Services.

    Product Advantages

    • High density - provides support for surface sealants subject to hydrostatic pressure.
    • Non-extruding - will not be displaced by compressive loads and movement.
    • Resilient - will not distort under load from wet concrete.
    • Deformable - accepts movement with low load transfer.
    • Recovery - 95% after 25% compression.
    • Closed cell - prevents water absorption.
    • Chemically resistant - inert to most dilute acids and alkalis, resistant to oil and hydrocarbons, rot proof

    Product Applications

    AEROFIL® 2 is designed for water retaining structures such as reservoirs, sea walls subject to thermal movement and wave action, and heavily trafficked floors such as pedestrian areas, factory flooring and elevated structures.

    AEROFIL® 2’s high compressive strength and density combined with low load transfer characteristics make it ideal for creating joints in large in-situ concrete sections without distortion from wet concrete and vibrating techniques.

    Its inherent compressive strength and stiffness provides excellent resistance to water pressure so that the subsequent surface sealant is supported to prevent adhesion failure at the shoulders of the joint. The closed cell construction prevents moisture absorption.

    Installation

    Spot bond in position using Pak Adhesive at approximately 10-12 sq m per litre to bond to the substrate after cutting to size with a stanley knife or similar. (Full coverage 5 sq m per litre per face, 2.5 m2 bonded area).

    Specification Compliance

    Department of Transport, Specification for Highway Works 1991, Clause 1015 (low compression for bridge expansion joints). Scottish Office Industry Department, Welsh Office, Department of the Environment for Northern Ireland.

    NBS Specification Clause

    Refer to Clause E40 520.

    Physical Properties

    PROPERTY TYPICAL RESULTS
    Density 60 ± 10% kg/m3
    Water absorption after 24 hours < 2%
    Compressive strength @ 25% strain 165 ± 20% kN/m2
    Chemical Resistance Inert to most dilute acids and alkalis, resistant to oil and hydrocarbons
    Operating Temperatures -40°C to +90°C

    Supply

    AEROFIL® 2 Boards 0.8 m x 2.0 m (1.6 m²)
    Thicknesses 10 mm, 20 mm, 25 mm, 50 mm
    Ancillary Products  
    Pak Adhesive Pak Adhesive 5 litre can (full coverage approx. 5 m2 per litre - 2.5 mbonded area)
    Complementary Materials  
    2 part polysulphide sealants

    All test results shown in this data sheet are determined under laboratory conditions and with the product sample taken directly from stock in its original packing without any alteration or modification of its component parts.

    Health and Safety

    There is no legal requirement for a Safety Data Sheet for AEROFIL® 2. For health and safety questions on these products please contact GCP Applied Technologies Products Ltd.

    For Pak Adhesive and GCP Sealants read the product label and Safety Data Sheets (SDS’s) before use. Users must comply with all risk and safety phrases. SDS’s can be obtained from GCP Applied Technologies or from our web site at gcpat.com.

    gcpat.ae | United Arab Emirates customer service: +971 4 5139560

    We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate, and is offered for consideration, investigation and verification by the user, but we do not warrant the results to be obtained. Please read all statements, recommendations, and suggestions in conjunction with our conditions of sale, which apply to all goods supplied by us. No statement, recommendation, or suggestion is intended for any use that would infringe any patent, copyright, or other third party right.

    AEROFIL is a trademark, which may be registered in the United States and/or other countries, of GCP Applied Technologies Inc. This trademark list has been compiled using available published information as of the publication date and may not accurately reflect current trademark ownership or status.

    © Copyright 2018 GCP Applied Technologies Inc. All rights reserved.


    GCP Applied Technologies Inc., 2325 Lakeview Parkway, Alpharetta, GA 30009, USA
    P. O. Box 5006, Office 2104, 21 Floor, The Exchange Tower, Opp. JW Marriott Marquis Hotel, Business Bay, Dubai – United Arab Emirates
    This document is only current as of the last updated date stated below and is valid only for use in the UAE. It is important that you always refer to the currently available information at the URL below to provide the most current product information at the time of use. Additional literature such as Contractor Manuals, Technical Bulletins, Detail Drawings and detailing recommendations and other relevant documents are also available on www.gcpat.ae. Information found on other websites must not be relied upon, as they may not be up-to-date or applicable to the conditions in your location and we do not accept any responsibility for their content. If there are any conflicts or if you need more information, please contact GCP Customer Service.

    Last Updated: 2022-11-18

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